Tracker 4WD V6-2.5L VIN 4 (2001)
Caution: Do not place your fingers in front of the piston in order to catch or protect the piston while applying compressed air. This could
result in serious injury.
Notice: Do not use lubricated compressed air on brake parts as damage to rubber components may result.
9. Remove the secondary piston assembly by blowing compressed air into the secondary piston stopper bolt hole.
10. Remove the piston cup and the secondary piston pressure cup.
11. Remove the spring.
12. Inspect the components for wear or damage. Replace the components if necessary.
Important: DO NOT reuse piston cups.
13. Wash disassembled parts with brake fluid.
14. Inspect the master cylinder bore for scoring or corrosion (pits or excessive roughness). Replace a corroded master cylinder.
Important: DO NOT use a cloth in order to dry the cylinder, because lint from a cloth will stick to the cylinder bore surfaces.
15. Rinse the cylinder in clean brake fluid. Shake excess rinsing fluid from the cylinder.
Assembly Procedure
1. Install the spring to the master cylinder (2).
2. Install the following to the master cylinder:
^
The new piston cup
^
The secondary piston assembly
^
The new secondary piston pressure cup
3. Install the O-ring and the primary piston to the master cylinder.
4. Install the plate.
5. Install the new cylinder cup.
6. Install the piston stopper