Venture V6-3.4L VIN E (1997)
Fuel Pipe: Service and Repair
Engine to Frame Rail
Removal Procedure
Tool Required
J 37088 tool set, Fuel Pipe Quick-Connect Separator
WARNINGS: In order to Reduce the Risk of Fire and Personal Injury:
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If nylon fuel pipes are nicked, scratched or damaged during installation, Do Not attempt to repair the sections of the nylon fuel pipes.
Replace them.
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When installing new fuel pipes, Do Not hammer directly on the fuel harness body clips as it may damage the nylon pipes resulting in a
possible fuel leak.
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Always cover nylon vapor pipes with a wet towel before using a torch near them. Also, never expose the vehicle to temperatures
higher than 115°C (239°F) for more than one hour, or more than 9O°C (194°F) for any extended period.
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Before connecting fuel pipe fittings, always apply a few drops of clean engine oil to the male pipe ends. This will ensure proper
reconnection and prevent a possible fuel leak. (During normal operation, the O-rings located in the female connector will swell and
may prevent proper reconnection if not lubricated.)
Notice: Do not attempt to straighten the kinked nylon fuel lines. Replace any kinked nylon fuel feed or return pipes in order to prevent damage to the
vehicle.
1. Relieve the fuel system fuel pressure. Refer to Fuel Pressure Release Procedure.
2. Clean all engine fuel pipe connections and areas surrounding the engine fuel pipe connections before disconnecting the engine fuel pipe
connections to avoid possible contamination of the fuel system.
3. Remove the quick-connect fittings in the engine compartment. Refer to Servicing Quick Connect Fittings.
4. Raise the vehicle.
5. Remove the quick-connect fitting at the front frame rail. Refer to Servicing Quick Connect Fittings.
6. Cap the fuel feed pipe, and the fuel return pipe as needed to stop any fuel leakage.
