Aspen 4WD V8-5.7L Hybrid (2009)
EGR Valve: Service and Repair
Exhaust Gas Recirculation (EGR) Valve - Removal
REMOVAL - HEV
WARNING: On vehicles equipped with the high voltage system, you must thoroughly read and follow all High Voltage Safety procedures. In
addition, before performing any diagnostic or service procedure near a high voltage component, you must perform the High
Voltage Power Down. Failure to follow these instructions may result in possible serious or fatal injury See: Hybrid Drive
Systems/Battery System, Hybrid Drive/Service Precautions
1. Perform the HEV High Voltage Power Down procedure See: Hybrid Drive Systems/Battery System, Hybrid Drive/Service and Repair/Battery
System - High Voltage Power Down
2. Disconnect the 12 volt battery system ground isolation connector (1) located next to the electric vacuum pump (2).
NOTE: The Hybrid Electric Vehicle (HEV) uses a High Flow EGR valve. The High Flow EGR valve can only be used on the HEV engine and
is not compatible with any other engine applications.
3. Disconnect the EGR valve electrical connector (1).
4. Remove the EGR routing tube (2) retainers.