Lebaron Sedan L4-153 2.5L SOHC Turbo VIN J FI (1991)
Multiple Junction Connector: Technical Service Bulletins
Electrical - 50-way Bulkhead Connector Repair
NO.: 08-14-91
GROUP:
ELECTRICAL
DATE:
Oct. 7, 1991
SUBJECT:
Repair Procedure - Cross Threaded 50-Way Connector Screw
MODELS:
1990-92
(AA)
ACCLAIM/SPIRIT/LEBARON SEDAN
(AC)
DYNASTY/NEW YORKER SALON
(AG)
DAYTONA
(AJ)
LEBARON COUPE/LEBARON CONVERTIBLE
(AQ)
CHRYSLER'S TC (MASERATI COUPE)
(AS)
CARAVAN/GRAND CARAVAN/CARAVAN C/V
VOYAGER/GRAND VOYAGER/TOWN & COUNTRY
(AY)
IMPERIAL/NEW YORKER FIFTH AVENUE
SYMPTOM/CONDITION:
The screw and bushing from the 50-way bulkhead electrical connector may be stripped or cross threaded when mating the connector halves. The screw
and bushing can be replaced using the following procedure.
PARTS REQUIRED:
1
Repair Screw Package
4638407
Consisting of:
1 - 8 mm hex head screw (10 - 24 x 4.5")
1 - O-ring
1 - Flat washer
1 - 8 mm hex head nut (10-24)
REPAIR PROCEDURE:
This procedure involves the replacement of a stripped or cross threaded 50-way bulkhead electrical connector screw with a new screw.
1.
Remove and discard the old screw, O-ring, and pac-nut retainer from the 50-way bulkhead electrical connector.
2.
Hand mate the 50-way male and female connector halves together.
3.
Using the parts from repair package listed above (PN 4638407), slide the repair O-ring onto the new screw.
4.
Insert the screw into the rear (wire side) of the male 50-way connector. (It is not necessary to remove or drill out the original bushing from the
50-way female connector.)
5.
From the rear (wire side) of the female 50-way connector, install the repair washer onto the new screw and secure using the new nut.
6.
Torque the nut to 35 in.lbs. This screw has a low torque capability. DO NOT OVER TORQUE.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
Labor Operation No. 08-90-90-91 . . . . . . . . . . . . . . . . . . .
0.3 Hrs.
FAILURE CODE: X8 - Stripped