Pacifica V6-3.8L VIN L (2005)
Trunk / Liftgate Hinge: Service and Repair
HINGE
REMOVAL
1. Release liftgate latch and open liftgate.
2. Support liftgate on a suitable lifting device in the full open position.
3. Using a grease pencil or equivalent, mark the hinge location.
4. Remove liftgate header trim panel.
Fig. 2
5. Remove nuts attaching liftgate hinge to roof header (Fig. 2).
6. Remove bolts attaching hinge to liftgate.
7. Remove hinge from vehicle.
INSTALLATION
NOTE: Use a suitable body sealer on the hinge to body mating surfaces prior to installation.
1. If necessary, paint replacement hinge before installation.
2. Place hinge in position on vehicle.
3. Align hinge to marks on liftgate.
4. Install bolts attaching hinge to liftgate (Fig. 2). Tighten bolts to 33 N.m (24 ft.lbs.) torque.
5. Align hinge to marks on roof header.
6. Install nuts attaching liftgate hinge to roof header. Tighten bolts to 23 N.m (17 ft.lbs.) torque.
7. Verify liftgate alignment. Refer to Body and Frame/Specifications/Dimensions.
8. Install liftgate header trim panel.