PT Cruiser L4-2.4L (2008)
Housing Assembly HVAC: Overhaul
Air Distribution Housing
HOUSING-AIR DISTRIBUTION
NOTE: The air distribution housing must be removed from the HVAC housing and disassembled for service of the blend-air and mode-air
doors.
NOTE: LHD model with A/C shown in illustrations. RHD and heater-only models similar.
1. Remove the HVAC housing assembly and place it on a workbench See: Removal and Replacement/HVAC Housing - Removal.
2. Remove the air distribution housing (2) from the HVAC housing (1) See: Removal and Replacement/HVAC Housing - Removal.
3. Remove the temperature control cable from the driver side of the air distribution housing See: Air Door/Air Door Cable/Service and
Repair/Cable-Temperature Control/Removal.
4. Remove the screw and washer (1) that secures the blend door lever (2) to the driver side of the air distribution housing (4) and remove the lever.
NOTE: Remove the blend door pivot lever by carefully pulling it straight out from the end of the blend door pivot shaft.
5. Remove the blend door pivot lever (3) from the end of the blend door pivot shaft.