PT Cruiser L4-2.4L (2008)
NOTE: If the foam seal for the flange is deformed or damaged, it must be replaced.
6. Remove the foam seal (1) from the flange (2) located on the upper half of the HVAC housing (4).
7. Remove the two screws (3) that secure the flange to the HVAC housing and remove the flange.
NOTE: If a foam insulator for the A/C evaporator or its tubes is deformed or damaged, it must be replaced.
8. Carefully lift the A/C evaporator and tubes (7) out of the lower half of the HVAC housing (6).
9. Remove the eleven screws and one clip (5) that secure the upper half of the HVAC housing to the lower half of the HVAC housing.
10. Separate the two halves of the housing.
Air Distribution Housing
HOUSING-AIR DISTRIBUTION
NOTE: LHD model with A/C shown in illustrations. RHD and heater-only models similar.
NOTE: If a seal on an air door is deformed or damaged, the air door must be replaced.
1. Install the air door(s) (1, 4 and 5) into the air distribution housing (3), as required. Align the air door(s) with the pivot shaft hole(s) in the housing.
2. Install the air deflector (2) into the air distribution housing.
3. Align the air door pivot shafts the pivot shaft holes in the air distribution housing (3) and carefully install the left half of the air distribution
housing to the right half of the housing.
4. Install the seven screws and one clip (4) that secure the two halves of the air distribution housing together. Tighten the screws to 2.2 Nm (20 in.
lbs.).
NOTE: If the foam seal on the air distribution housing outlets is deformed or damaged, the seal must be replaced.
5. Inspect the foam seal (1), especially at the parting line (2). If the foam seal is deformed or damaged, it must be replaced.
