PT Cruiser L4-2.4L (2008)
Fuel Level Sensor: Service and Repair
Fuel Pump Module - Removal
REMOVAL - GAS
WARNING: Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition
sources. Never smoke while servicing the vehicle. This may result in personal injury or death.
1. Remove fuel filler cap and perform Fuel System Pressure Release procedure, See: Engine, Cooling and Exhaust/Engine/Cylinder Head
Assembly/Fuel Pressure Release/Service and Repair.
2. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
3. Remove the negative battery cable.
4. Raise vehicle and support.
5. Remove fuel tank, See: Powertrain Management/Fuel Delivery and Air Induction/Fuel Tank/Service and Repair/Fuel Tank - Removal.
CAUTION: Clean top of fuel tank around the fuel pump module to remove loose dirt and debris. Failure to clean the fuel tank properly
can cause dirt and debris in enter and the fuel system causing damage to the fuel system and/or engine components.
6. Disconnect fuel filter lines from fuel pump module.
CAUTION: Mark the position of the fuel pump module on the top of the fuel tank prior to removal. The pump has to be properly aligned in the
tank for the fuel gauge to work properly.
7. Using Special Tool #9340, remove lock ring to release pump module.
WARNING: The fuel reservoir of the fuel pump module does not empty out when the tank is drained. The fuel in the reservoir may spill
out when the module is removed. Use caution to avoid personal injury.
