PT Cruiser L4-2.4L Turbo VIN 8 (2005)
12. Remove the two rear mounting screws attaching the ICU mounting bracket to the body (Fig. 37).
13. Lower the vehicle.
14. Remove the front mounting screw attaching the ICU mounting bracket to the body (Fig. 37).
15. Lift the ICU and mounting bracket from the vehicle.
16. To separate the ABM from the HCU, Refer to ICU - Disassembly and Assembly.
INSTALLATION
1. Place the ICU and mounting bracket into the engine compartment, inserting bracket hooks into hanger holes in body frame rail (Fig. 37).
2. Install the front mounting screw attaching the ICU mounting bracket to the body (Fig. 37). Do not tighten screw at this time.
3. Raise and support the vehicle.
4. Install the two rear mounting screws attaching the ICU mounting bracket to the body (Fig. 37). Tighten both screws to 23 Nm (200 inch lbs.)
torque.
5. Lower the vehicle.
6. Tighten the front mounting screw attaching the ICU mounting bracket to the body (Fig. 37) to 23 Nm (200 inch lbs.) torque.
CAUTION: Before installing the 47-way connector on the ABM, be sure the seal is properly installed in the connector.
7. Install the 47-way wiring connector into the socket of the ABM and close the cover (Fig. 36), locking the connector in place.
8. Install the four chassis brake tubes going to the wheel brakes into their respective outlet ports on the ICU HCU (Fig. 32) (Fig. 33) (Fig. 34). Using
a crow foot wrench on a torque wrench, tighten the four tube nuts to 17 Nm (145 inch lbs.) torque.
9. Install the primary and secondary brake tubes from the master cylinder into the HCU ports (Fig. 32) (Fig. 33). Using a crow foot wrench on a
torque wrench, tighten the tube nuts to 17 Nm (145 inch lbs.) torque.
10. Position the power distribution center and bracket back into place and install the mounting bolts (Fig. 30) (Fig. 31).
11. Connect the wiring connector to the brake fluid level switch (Fig. 29).
12. Install the battery.
13. Install the air cleaner housing.
14. Install the air cleaner cover.
15. Hook up the scan tool to initialize the new ABM. Clear any faults and perform verification test.
16. Fill the master cylinder to the proper fill level and bleed the base and ABS hydraulic systems.
17. Road test the vehicle to ensure proper operation of the base and antilock brake systems.
