PT Cruiser L4-2.4L Turbo VIN 8 (2005)
Air Duct: Service and Repair
Air Outlets
Air Outlet Distribution Duct
REMOVAL
1. Remove the instrument panel assembly from the vehicle.
HVAC IP Ducts - LHD Shown, RHD Typical
2. Remove the screws that secure the air outlet distribution duct to the instrument panel.
3. Disengage the right demister hose from the integral retainer on the right side of the air outlet distribution duct.
4. Disconnect the right demister hose from the right intermediate demister duct.
5. Disconnect the left and right demister hoses from the air outlet distribution duct.
6. Disengage the air outlet distribution duct from the left panel duct intermediate elbow.
7. Disengage the air outlet distribution duct from the right panel duct.
8. Remove the air outlet distribution duct from the instrument panel.
INSTALLATION
1. Position the air outlet distribution duct into the instrument panel.
2. Engage the air outlet distribution duct to the right panel duct.
3. Engage the air outlet distribution duct to the left panel duct intermediate elbow.
4. Connect the left and right demister hoses to the air outlet distribution duct.
5. Connect the right demister hose to the right intermediate demister duct.
6. Engage the right demister hose to the integral retainer on the right side of the air outlet distribution duct.
7. Install the screws that secure the air outlet distribution duct to the instrument panel. Tighten the screws to 2 N.m (17 in.lbs.).
8. Install the instrument panel assembly.
Air Outlet Center Duct
REMOVAL
1. Remove the dash panel top cover.
2. Remove the center bezel from the instrument panel.