PT Cruiser L4-2.4L Turbo VIN G (2004)
12. Inspect the input shaft for worn or damaged bearing races or chipped gear teeth. Replace as necessary.
ASSEMBLY
The snap rings that are used on the input shaft are available in select fit sizes. Use the thickest snap ring that fits in each snap ring groove.
1. Place input shaft into shop press.
2. Install 3rd gear caged needle bearing (Fig. 150).
3. Install 3rd gear and 3-4 synchronizer onto input shaft. Install Tool # C-3717 over input shaft and press on synchronizer hub and 3rd gear (Fig.
151). The synchronizer hub has the letter U stamped on the top face of the hub. This designates that the hub must be installed with the U facing
upward.
4. Install 3-4 synchronizer snap ring into slot on input shaft.
5. Install blocking ring into 3-4 synchronizer. Install 4th gear caged needle bearing.
6. Install 4th gear onto input shaft.