Voyager V6-3.3L VIN 3 Flex Fuel (2003)
Fig.5 Blend Door Actuator
6. Disconnect the HVAC wire harness connector for the blend door actuator from the actuator connector receptacle.
7. Remove the two screws that secure the blend door actuator to the distribution housing.
8. Remove the blend door actuator from the distribution housing.
INSTALLATION
1. Position the blend door actuator onto the heater/air conditioner housing. If necessary rotate the actuator slightly to align the splines on the actuator
output shaft with those in the blend air door linkage.
2. Install and tighten the two screws that secure the blend door actuator to the distribution housing. Tighten the screws to 2 Nm (17 in. lbs.).
3. Reconnect the HVAC wire harness connector for the blend door actuator to the actuator connector receptacle.
4. Position the heater core shield onto the distribution housing. Be certain that the two location tabs on the front of the shield are engaged in the
receptacles in the two lower finger formations of the evaporator housing near the dash panel.
5. Install and tighten the three screws that secure the heater core shield to the left end of the heater/air conditioner housing. Tighten the screws to 2
Nm (17 in. lbs.).
6. Reinstall the silencer under the driver side end of the instrument panel.
7. Reconnect the battery negative cable.
8. Perform the heater-A/C control calibration procedure.
Rear
REMOVAL
1. Disconnect and isolate the battery negative cable.
2. Remove the right quarter trim panel and right D-pillar trim panel from the quarter inner panel.
3. Remove the two screws that secure the top of the quarter trim panel attaching bracket to the quarter inner panel.
4. Remove the screw that secures the back of the rear heater-A/C unit housing to the right D-pillar.
5. Remove the screw that secures the front of the rear heater-A/C unit housing to the right quarter inner panel.
