AW 150 Ramcharger V8-318 5.2L (1984)
4.
Remove the front fender or fenders.
5.
Drill stop the crack ends with a 1/16" drill.
6.
Grind any rough edges from the area where the reinforcement will be secured. Grind the surface of the area to provide a good surface for the
adhesive to adhere.
7.
Grind the inside surface of the patch.
8.
Grind away any paint from the vertical seam to prepare for application of adhesive (See Illustration) and clean the area with a solvent such as
Mopar Super Kleen, P/N 4318015.
9.
Clean the cowl and the reinforcement with a solvent such as Mopar Super Kleen, P/N 4318015.
10.
Assemble the adhesive cartridge to the applicator gun following the manufacturers instructions.
11.
Apply adhesive to the cowl approximately 1/16" thick and apply a bead to the vertical seam as shown.
12.
Position the patch on the cowl.
13.
Drill the 3/16" holes in the cowl and install the rivets, one at a time, until the patch is secure. Clean any excess adhesive from around the
reinforcement.
14.
Allow 4 hours for the epoxy to cure.
15.
Prime the area and apply a coating of rustproofing to minimize corrosion.
16.
Seal the panel joint seam at the windshield gasket with RTV to prevent leaks (See Illustration).
17.
Install the fender and hood.
18.
Install the cowl screen and wiper arms.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
Labor Operation No.
23-00-27-90 (One Side)
3.6 Hrs.
23-00-27-91 (Both Sides
6.0 Hrs.
FAILURE CODE: XX - Service Adjustment
