Caravan FWD V6-3.3L VIN R (2001)
Front Door Hinge: Service and Repair
HINGE
REMOVAL
1. Release front door latch and open door.
2. Mark hinge foot print on both door and pillar to aid when installing door.
3. Support door on suitable lifting device.
4. Remove bolts attaching front door to door hinge.
5. Remove bolts attaching hinge to pillar.
6. Remove door hinge from vehicle.
INSTALLATION
CAUTION: When installing a new hinge, make sure that the head of each hinge pin is fully seated into the door hinge. Also, remove the plastic
shipping clip and replace it with the correct metal retaining clip once the hinge pin is seated.
1. Paint hinge prior to installation, if necessary.
2. Position door to vehicle. Verify net pierce nubbin is engaged if reusing original hinges. Applies to body half of hinge only.
3. Install bolts attaching hinge to pillar. Tighten bolts to 34 N.m (25 ft.lbs.).
4. Install bolts attaching front door to door hinge. Tighten bolts to 34 N.m (25 ft.lbs.).
5. Align door to achieve equal spacing to surrounding body panels. Panels should be flush across all gaps.
6. Verify door alignment and operation. Adjust as necessary.