Challenger V6-3.5L (2009)
EGR Control Solenoid: Service and Repair
Exhaust Gas Recirculation (EGR) Valve - Installation
3.5L
CAUTION: Do Not use metal scrapers when cleaning the mounting surface of the EGR valve. Damage from scratching the surface may cause
an improper seal.
CAUTION: Do not allow debris to enter the EGR valve when cleaning the mounting surface. Debris can lodge between the pintle and the seat
causing valve leakage that results in rough idle and depressed manifold vacuum.
1. Clean and inspect the gasket sealing surfaces.
2. Install the EGR valve, gasket and mounting bolts (2). Tighten the bolts to 30 Nm (22 ft. lbs.).
NOTE: Install a new rubber silicone seal on the intake manifold end of EGR tube any time it is removed from the intake manifold.
3. Install a new silicone rubber seal (1) on the intake manifold end of the EGR tube. Position seal 17 mm (0.67 in.) from the tube flange.