Charger V6-3.5L (2009)
Fuel Injector: Service and Repair
Fuel Injector - Removal
3.5L
WARNING: The fuel system is under constant pressure even with engine off. Before servicing fuel injector(s), fuel system pressure must be
released.
To remove one or more fuel injectors, the fuel rail assembly must be removed from engine.
1. Release fuel system pressure. Refer to Fuel System Pressure Release Procedure. See: Fuel Filter/Fuel Pressure Release/Service and Repair
2. Disconnect negative cable to battery.
3. Remove intake manifold plenum, See: Engine, Cooling and Exhaust/Engine/Intake Manifold/Service and Repair/Intake Manifold - Removal.
4. Cover intake manifold to prevent foreign material from entering engine.
5. Disconnect fuel supply tube quick connect fittings at the rear of intake manifold, See: Fuel Line Coupler/Service and Repair.
6. If the injector connectors are not tagged with their cylinder number, tag them to identify the correct cylinder
7. Remove electrical connectors from the fuel injectors.
8. Remove fuel rail mounting bolts.
9. Lift fuel rail straight up off of the cylinder head.
10. Remove retaining clips from fuel injectors at fuel rail.
11. Remove fuel injectors.
12. Repeat for remaining injectors.
13. Check injector O-ring for damage. If O-ring is damaged, it must be replaced. Replace the injector clip if it is damaged.
