Dakota 2WD V8-4.7L VIN J (2005)
Clutch Disc: Service and Repair
CLUTCH DISC
REMOVAL
1. Raise vehicle.
2. Remove transmission and clutch housing as assembly.
3. If pressure plate is being removed for access to another component, mark position of pressure plate cover (1) on flywheel (3) with small punch
marks (2).
4. Loosen pressure plate cover bolts evenly and in rotation to relieve spring tension. Loosen bolts a few threads at a time to avoid warping cover.
5. Remove cover bolts, pressure plate and clutch disc.
INSTALLATION
NOTE: Clean flywheel surface with solvent. Scuff sand surface with 120/180 grit emery cloth to remove minor scratches and glazing.
1. Check new clutch disc for runout and free operation on input shaft splines.
2. Lubricate crankshaft pilot bearing with a NLGI - 2 rated grease.
3. Verify that disc (1) hub (4) is positioned correctly. The raised portion of the hub faces away from the flywheel.
