Grand Caravan V6-3.3L VIN R (2005)
REMOVAL - DISC BRAKE CALIPER GUIDE PINS (TRW BRAKES)
1. Raise the vehicle.
2. Remove the front tire and wheel assembly.
3. Remove the two brake caliper guide pin bolts (Fig. 42).
4. Remove the disc brake caliper from the disc brake caliper adapter and hang it out of the way using wire or a bungee cord. Use care not to
overextend the brake hose when doing this.
5. Remove the guide pins and boots from the adapter as shown (Fig. 43).
INSTALLATION - DISC BRAKE CALIPER GUIDE PINS (TRW BRAKES)
1. Lubricate the guide pins and inside the boots with the packet supplied with the service kit, Sytheso GLK-1 lubricant or equivalent.
2. Install the guide pins and boots in the adapter as shown (Fig. 43). The boots have grooves built into their inner lips to fit onto the pins and adapter.
CAUTION: Use care when installing the caliper onto the disc brake adapter to avoid damaging the boots on the caliper guide pins.
3. Install the disc brake caliper over the brake shoes on the brake caliper adapter.
4. Align the caliper guide pin bolt holes with the guide pins. Install the caliper guide pin bolts and tighten them to a torque of 35 Nm (26 ft. lbs.)
(Fig. 42).
5. Install the tire and wheel assembly. Tighten the wheel mounting nuts to a torque of 135 Nm (100 ft. lbs.).
6. Lower the vehicle.
7. Pump the brake pedal several times before moving the vehicle to set the shoes to the brake rotor.
