Journey AWD V6-3.5L (2009)
Housing Assembly HVAC: Overhaul
Front Air Distribution Housing
HOUSING-AIR DISTRIBUTION
NOTE: The air distribution housing must be removed from the HVAC housing and disassembled for service of the blend-air and mode-air
doors.
NOTE: LHD model with A/C shown in illustrations. Heater-only models similar.
1. Remove the HVAC housing assembly and place it on a workbench .
2. Remove the air distribution housing (2) from the HVAC housing (1) .
3. If equipped with the 2.0L diesel engine, remove the electric positive temperature coefficient (PTC) heater unit from the air distribution housing .
4. Remove the heater core from the air distribution housing See: Heater Core/Service and Repair/Front Heater Core - Removal.
5. Remove the screws (1) that secure the blend door actuator (2) to the left side of the air distribution housing (3) and remove the actuator.
6. If equipped with dual zone system, remove the screws that secure the other blend door actuator to the right side of the air distribution housing and
remove the actuator See: Air Door/Air Door Actuator / Motor/Service and Repair/Blend Door Actuator - Removal.