Neon L4-2.0L VIN F HO (2003)
Brake Caliper: Service and Repair
Front Disc Brake Caliper
REMOVAL- DISC BRAKE CALIPER (FRONT)
NOTE: Before proceeding, Refer to Service Precautions.
1. Using a brake pedal holding tool as shown, depress the brake pedal past its first one inch of travel and hold it in this position. This will isolate the
master cylinder from the brake hydraulic system and will not allow the brake fluid to drain out of the master cylinder reservoir when the lines are
opened.
2. Raise the vehicle.
3. Remove the front tire and wheel assembly.
4. Remove the banjo bolt connecting the brake hose to the brake caliper. There are two washers (one on each side of the flex hose fitting) that will
come off with the banjo bolt. Discard these washers. Replace them with new ones.
NOTE: In some cases, it may be necessary to retract the caliper piston in its bore a small amount in order to provide sufficient clearance between the
shoes and the rotor to easily remove the caliper from the knuckle. This can usually be accomplished before the guide pin bolts are removed, by
grasping the rear of the caliper and pulling outward working with the guide pins, thus retracting the piston. Never push on the piston directly as it may
get damaged.