RAM 1500 Truck 4WD V8-5.7L VIN D (2005)
10. Push caliper mounting bolt bushings (3) out of the boot seals (2) and remove the boot seals from the caliper (1).
11. Remove caliper bleed screw.
INSPECTION
The piston is made from a phenolic resin (plastic material) and should be smooth and clean.
The piston must be replaced if cracked or scored. Do not attempt to restore a scored piston surface by sanding or polishing.
CAUTION: If the caliper piston is replaced, install the same type of piston in the caliper. Never interchange phenolic resin and steel caliper pistons.
The pistons, seals, seal grooves, caliper bore and piston tolerances are different.
The bore can be lightly polished with a brake hone (3) to remove very minor surface imperfections. The caliper should be replaced if the bore is
severely corroded, rusted, scored, or if polishing would increase bore diameter more than 0.025 mm (0.001 inch).
ASSEMBLY
DISC BRAKE CALIPER
CAUTION: Dirt, oil, and solvents can damage caliper seals. Insure assembly area is clean and dry.
1. Lubricate caliper pistons, piston seals and piston bores with clean, fresh brake fluid.
NOTE: Verify seal is fully seated and not twisted.
