RAM 1500 Truck 4WD V8-5.9L VIN Z (2002)
4. Position the thermostat housing to the intake manifold. Note: The word FRONT stamped on housing. For adequate clearance, this must be placed
towards the front of the vehicle. The housing is slightly angled forward after the installation to the intake manifold.
5. Install the housing-to-intake manifold bolts. Tighten the bolts to 23 Nm (200 inch lbs.).
6. Install the radiator upper hose to the thermostat housing.
CAUTION: When installing the serpentine accessory drive belt, the belt must be routed correctly. If not, the engine may overheat due to the
water pump rotating in wrong direction. Refer to figure for the correct 5.9L engine belt routing. The correct belt with correct length must be used.
7. Air Conditioned vehicles; Install the generator. Tighten the bolts to 41 Nm (30 ft. lbs.).
8. Install the support bracket (generator mounting bracket-to-intake manifold). Tighten the bolts to 54 Nm (40 ft. lbs.).
9. Install the accessory drive belt.
10. Fill the cooling system.
11. Connect battery negative cable.
