RAM 1500 Truck 4WD V8-5.9L VIN Z (2002)
Hose/Line HVAC: Service Precautions
Kinks or sharp bends in the refrigerant plumbing will reduce the capacity of the entire system. High pressures are produced in the system when it is
operating. Extreme care must be exercised to make sure that all refrigerant system connections are pressure tight.
A good rule for the flexible hose refrigerant lines is to keep the radius of all bends at least ten times the diameter of the hose. Sharp bends will reduce the
flow of refrigerant. The flexible hose lines should be routed so they are at least 80 millimeters (3 inches) from the exhaust manifold. It is a good practice
to inspect all flexible refrigerant system hose lines at least once a year to make sure they are in good condition and properly routed.
There are two types of refrigerant fittings:
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All fittings with O-rings need to be coated with refrigerant oil before installation. Use only O-rings that are the correct size and approved for use
with R-134a refrigerant. Failure to do so may result in a leak.
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Unified plumbing connections with gaskets cannot be serviced with O-rings. The gaskets are not reusable and new gaskets do not require
lubrication before installing.
Using the proper tools when making a refrigerant plumbing connection is very important. Improper tools or improper use of the tools can damage the
refrigerant fittings. Always use two wrenches when loosening or tightening tube fittings. Use one wrench to hold one side of the connection stationary,
while loosening or tightening the other side of the connection with a second wrench.
The refrigerant must be recovered completely from the system before opening any fitting or connection. Open the fittings with caution, even after the
refrigerant has been recovered. If any pressure is noticed as a fitting is loosened, tighten the fitting and recover the refrigerant from the system again.
Do not discharge refrigerant into the atmosphere. Use an R-134a refrigerant recovery/recycling device that meets SAE Standard J2210.
The refrigerant system will remain chemically stable as long as pure, moisture-free R-134a refrigerant and refrigerant oil is used. Dirt, moisture, or air
can upset this chemical stability. Operational troubles or serious damage can occur if foreign material is present in the refrigerant system.
When it is necessary to open the refrigerant system, have everything needed to service the system ready The refrigerant system should not be left open to
the atmosphere any longer than necessary. Cap or plug all lines and fittings as soon as they are opened to prevent the entrance of dirt and moisture. All
lines and components in parts stock should be capped or sealed until they are to be installed.
All tools, including the refrigerant recycling equipment, the manifold gauge set, and test hoses should be kept clean and dry All tools and equipment
must be designed for R-134a refrigerant.
