Sprinter 2500 L5-2.7L DSL Turbo (2003)
j.
Position the TCM to the mounting brackets and loosely install both fasteners. Tighten both fasteners.
k.
Place the access panel in position and install the two screws.
l.
Position seat in the vehicle and connect the electrical connectors, if equipped.
m.
Install the seat track mounting bolts and tighten to 25 N.m (18 ft.lbs.).
n.
Connect the negative battery cable.
6.
Attempt to reproduce the Symptom/Condition. If the Symptom/Condition is corrected, proceed to Step # 17. If the Symptom/Condition still exists,
proceed to Step # 7.
7.
Remove the transmission oil filler cap. Using Miller special tool 8863B, check the transmission fluid level while the transmission is at normal
operating temperature, 80° C (176° F), and adjust as necessary using Mopar p/n 05127382AA Automatic Transmission Fluid. Refer to the service
information available in TechCONNECT under: Service Info, 21 - Transmission/Transaxle/Automatic - Nag1/Filter - Standard Procedure - Check
Oil Level.
8.
Reset the adaptation data in the TCM. Using the DRBIII(R) select:
a.
"Run Memory Card Program" and follow the directions on the DRBIII(R).
b.
When the Main Menu appears select "System Select"
c.
Select "Transmission"
d.
Select "Transmission Control (TCM)"
e.
Select "System Test"
f.
Select "Resetting of Adaptation Data" and follow the directions on the DRBIII(R).
g.
When the Adaptation Data reset is completed, proceed to the next step.
9.
Attempt to reproduce the Symptom/Condition. If the Symptom/Condition is corrected, proceed to Step # 17. If the Symptom/Condition still exists,
proceed to Step # 10.
10.
Change the filter and fluid in the transmission and the fluid in the torque converter using Mopar p/n 05127382AA Automatic Transmission Fluid.
Refer to the service information available in TechCONNECT under: Service Info, 21 - Transmission/Transaxle/Automatic - Nag 1/Filter -
Standard Procedure - Fluid/Filter Service.
11.
Reset the adaptation data in the TCM. Using the DRBIII(R) select:
a.
"Run Memory Card Program" and follow the directions on the DRBIII(R).
b.
When the Main Menu appears select "System Select"
c.
Select "Transmission"
d.
Select "Transmission Control (TCM)"
e.
Select "System Test"
f.
Select "Resetting of Adaptation Data" and follow the directions on the DRBIII(R).
g.
When the Adaptation Data reset is completed, proceed to the next step.
12.
Attempt to reproduce the Symptom/Condition. If the Symptom/Condition is corrected, proceed to Step # 17. If the Symptom/Condition still exists,
proceed to Step # 13.
13.
If the chatter like sounds or shudder symptom is still present, check the condition of the flexplate. If the flexplate is warped or cracked, proceed to
Step # 14. If the flexplate is not warped or cracked, proceed to Step # 16.
14.
Replace the flexplate. Refer to the detailed removal and installation procedures available in TechCONNECT, under: Service Info, Engine, Engine
Block, Flexplate. When the flexplate repair is complete, proceed to the next step.
