Sprinter 2500 V6-3.0L DSL Turbo VIN 45 (2007)
Evaporator Core: Service and Repair
Front A/C Evaporator - Removal
REMOVAL
WARNING: Disable the airbag system before attempting any steering wheel, steering column, or instrument panel component diagnosis or
service. Disconnect and isolate the battery negative (ground) cable, then wait two minutes for the airbag system capacitor to discharge before
performing further diagnosis or service. This is the only sure way to disable the airbag system. Failure to take the proper precautions may
result in accidental airbag deployment and possible serious or fatal injury.
WARNING: Review safety precautions and warnings before performing this procedure. Failure to follow the warnings and cautions may
result in serious or fatal injury.
NOTE: Take the proper precautions to protect the front face of the instrument panel from cosmetic damage.
1. Remove the instrument panel and HVAC housing as an assembly and place them on a workbench.
2. Remove the screws (1) that secure the condensate drain (2) to the lower half of the HVAC housing (3).
3. Remove the condensate drain from the lower half of the HVAC housing.
4. Carefully lift the A/C evaporator (4) out of the lower half of the HVAC housing.
