Sprinter 3500 L5-2.7L DSL Turbo (2004)
Headliner: Service and Repair
HEADLINER
REMOVAL
Cab Section
1. Remove the a-pillar trim. Refer to Trim Panel.
2. Remove the sun visors.
3. Remove the b-pillar trim. Refer to Trim Panel.
4. Remove the assist handle.
5. Remove the dome light.
6. Carefully separate the headliner and remove.
Number 2 Section
1. Disconnect and isolate battery negative cable.
2. Remove the second and third row seats.
NOTE: If vehicle is not equipped with rear air conditioning unit, skip to step 8.
3. Remove the push pin fasteners and remove the rear air front duct cover.
4. Disconnect the electrical connector at front of cover.
5. Remove the push pin fasteners and remove the rear air middle duct cover.
6. Disconnect the electrical connector.
7. Remove the three push-pins and three screws and remove the rear air cover.
8. Remove the duct work.
9. Release clips at front and rear of headliner and remove.
Number 3 Section
1. Disconnect and isolate battery negative cable.
2. Remove the third and fourth row seats.
NOTE: If vehicle is not equipped with rear air conditioning unit, skip to step 8.
3. Remove the push pin fasteners and remove the rear air front duct cover.
4. Disconnect the electrical connector at front of cover.
5. Remove the push pin fasteners and remove the rear air middle duct cover.
6. Disconnect the electrical connector.
7. Remove the three push-pins and three screws and remove the rear air cover.
8. Remove the duct work.
9. Release clips at front and rear of headliner and remove.
Number 4 Section
1. Disconnect and isolate battery negative cable.
2. Remove the third and fourth row seats.
NOTE: If vehicle is not equipped with rear air conditioning unit, skip to step 8.
3. Remove the push pin fasteners and remove the rear air front duct cover.
4. Disconnect the electrical connector at front of cover.
5. Remove the push pin fasteners and remove the rear air middle duct cover.
6. Disconnect the electrical connector.
7. Remove the three push-pins and three screws and remove the rear air cover.
8. Remove the duct work.
9. Release clips at front and rear of headliner and remove.
INSTALLATION
Cab Section
1. Position the headliner in vehicle and seat fully.
2. Install dome light.
