Sprinter 3500 L5-2.7L DSL Turbo (2004)
1. Install intermediate gear and bushing. Tighten bolt to 40 Nm (30 ft. lbs.)
2. Install the intake camshaft.
3. Install exhaust camshaft sprocket, noting dowel pin alignment. Tighten bolt to 18 Nm (159 inch lbs.).
WARNING: NO FIRE, FLAMES OR SMOKING. SERVICE VEHICLE IN WELL VENTILATED AREA. RISK OF INJURY FROM
INHALING OR SWALLOWING FUEL. RISK OF INJURY TO EYES AND SKIN FROM CONTACT WITH FUEL. WEAR
PROTECTIVE CLOTHING.
4. Install high pressure pump.
5. Install top slide rail.
6. Install cylinder head front cover.
7. Install timing chain tensioner with new gasket.
NOTE: Inspect basic position of camshaft and reset if necessary.
8. Remove camshaft locking pin.
9. Install cylinder head cover.
WARNING: NO FIRE, FLAMES OR SMOKING. SERVICE VEHICLE IN WELL VENTILATED AREA. RISK OF INJURY FROM
INHALING OR SWALLOWING FUEL. RISK OF INJURY TO EYES AND SKIN FROM CONTACT WITH FUEL. WEAR
PROTECTIVE CLOTHING.
10. Install fuel high pressure lines and injectors.
11. Install engine cover.
12. Connect negative battery cable.
WARNING: USE EXTREME CAUTION WHEN THE ENGINE IS OPERATING. DO NOT STAND IN A DIRECT LINE WITH FAN. DO
NOT PUT YOUR HANDS NEAR THE PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.
13. Start engine and inspect for leaks. Care must be taken to observe the fuel system warning.