Sprinter 3500 L5-2.7L DSL Turbo (2004)
1. Apply sealant to the marked surfaces with a bead thickness of 1.5 ± 0.5 mm (Fig. 18).
NOTE: Install front cover of cylinder head within 10 minutes after applying sealant. Do not spread sealing bead.
2. Raise locking pawl of top guide rail and guide front cover onto guide pins.
3. Install bolts attaching front cover (Fig. 16) Tighten bolts to 14 Nm (124 inch lbs.).
WARNING: NO FIRE, OPEN FLAMES OR SMOKING. REMOVE SOURCES OF IGNITION FROM THE AREA. WEAR
PROTECTIVE CLOTHING WHEN HANDLING FUEL. RISK OF POISONING FROM INHALING AND SWALLOWING FUEL. RISK
OF INJURY FROM SKIN AND EYE CONTACT WITH FUEL. POUR FUELS ONLY INTO SUITABLE AND APPROPRIATELY
MARKED CONTAINERS.
4. Install vacuum pump.
NOTE: Timing chain tensioner must be installed with a new gasket.
5. Install timing chain tensioner.
6. Connect negative battery cable.
WARNING: USE EXTREME CAUTION WHEN THE ENGINE IS OPERATING. DO NOT STAND IN A DIRECT LINE WITH THE
FAN. DO NOT PUT YOUR HANDS NEAR THE PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHES.
7. Start the engine and inspect for leaks. Care must be taken to observe the fuel system warning.