Bronco L6-300 4.9L VIN Y 1-bbl (1983)
Fig. 6 Assembling Cam, Slippers And Rotor
13.
Install cam, rotor, rotor and slippers and rotor shaft assembly into pump housing over dowel pins. When installing assembly into pump
housing,stepped holes must be used for dowel pins and notch in cam insert must be toward reservoir and approximately 180 degrees opposite
square mounting lug on housing, Fig. 6.
14.
Position upper pressure plate over dowel pins with recess directly over recessed notch on cam insert and approximately 180 degrees opposite
square mounting lug, Fig. 7.
15.
Lubricate O-ring seal with power steering fluid. Then, position O-ring on valve cover. Ensure plastic baffle is securely in position on valve cover.
A coat of petroleum jelly may be used to hold baffle in position.
16.
Insert valve cover over dowel pins. Ensure outlet fitting hole in valve cover is aligned with square mounting lug on housing, Fig. 8.
17.
Place assembly in C-clamp and compress valve cover into pump housing until snap ring groove on housing is exposed.
18.
Install valve cover snap ring in pump housing. Ensure snap ring ends are near access hole in pump housing.
19.
Remove pump assembly from C-clamp.
20.
Lubricate O-ring seal with power steering fluid, then place seal on pump housing.
21.
Install reservoir on pump housing.
22.
Install flow control valve and spring into valve cover.
23.
Lubricate O-ring seals with power steering fluid, then place seals on outlet fitting.
24.
Install outlet fitting on valve cover. Torque outlet fitting to 25---34 ft. lbs. Use care not to cock flow control valve when installing. Do not force
valve forward otherwise damage to housing may result.
