Bronco L6-300 4.9L VIN Y 1-bbl (1983)
Synchronizer Ring: Service and Repair
DISASSEMBLE
Disassembled View Of Warner T-19B & T-19D 4-speed Manual Transmission
1. Remove spring from each side of synchronizer assembly.
2. Remove 3 inserts from assembly, then slide hub out of sleeve.
ASSEMBLE
NOTE: The following procedure applies to the 1st-2nd synchronizer assembly. Assembly of the 3rd-4th synchronizer is identical except that the
two grooves on the chamfered portion of the clutch sleeve can be assembled in either direction on the hub.
1. Install 1st-2nd clutch hub into sleeve, ensuring hub counterbore is on same side as sleeve chamfer.
2. Position 3 inserts into hub slots.
3. Hook end of spring under an insert, then position spring around hub and under each insert.
4. Invert assembly and hook end of second spring over opposite end of insert used for hooking first spring.
5. Position spring around hub and under each insert, in opposite direction of first spring.
