ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Disassembly and Assembly > < Lower Arm Ball Joint
Front Suspension - Strut and Spring Assembly C-MAX 2003.75 (06/2003-)
Removal and Installation

Special Tool(s)

Lever, Wheel Knuckle

204-159

CAUTION:
CAUTION:Make sure that the strut and spring assembly does not move in a forwards or rearwards direction, to prevent damage to the top mount center cup.
  1. Remove the engine upper cover.
  1. Remove the cowl panel grille.
    For additional information, refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).

  1. Remove the bulkhead extension panel.
    1. Remove the retaining bolts.
    1. Detach the panel from the retaining clips.

  1. Detach the strut and spring assembly top mount brace from the bulkhead (left-hand side shown).

  1. Remove the strut and spring assembly top mount brace (left-hand side shown).
    • Loosely install the strut and spring assembly top mount retaining bolts.
  1. Remove the wheel and tire.
    For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

7. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
2
-
Brake hose
3
-
Wheel knuckle to strut and spring assembly pinch bolt
See Removal Detail
See Installation Detail
4
-
Strut and spring assembly top mount retaining bolts
See Removal Detail
See Installation Detail
5
-
Strut and spring assembly

8. To install, reverse the removal procedure.

Removal Details

Item 1 : Stabilizer bar link to strut and spring assembly retaining nut

NOTE:
NOTE:Use a 5 mm Allen key to prevent the ball joint from rotating.

Item 3 : Wheel knuckle to strut and spring assembly pinch bolt

  1. Using the special tool, detach the strut and spring assembly from the wheel knuckle.

Item 4 : Strut and spring assembly top mount retaining bolts

CAUTION:
CAUTION:With the aid of another technician, support the strut and spring assembly.

Installation Details

Item 4 : Strut and spring assembly top mount retaining bolts

  1. CAUTION:
    CAUTION:With the aid of another technician, support the strut and spring assembly.
    Install the strut and spring assembly top mount retaining bolts.

Item 3 : Wheel knuckle to strut and spring assembly pinch bolt

  1. WARNING:
    WARNING:Install a new wheel knuckle to strut and spring assembly pinch bolt. Failure to follow this instruction may result in personal injury.
    CAUTION:
    CAUTION:The wheel knuckle to strut and spring assembly pinch bolt must be installed from the front of the wheel knuckle.
    Attach the strut and spring assembly to the wheel knuckle.

Item 1 : Stabilizer bar link to strut and spring assembly retaining nut

  1. NOTE:
    NOTE:Use a 5 mm Allen key to prevent the ball joint from rotating.
    Install the stabilizer bar link to strut and spring assembly retaining nut.

  1. Remove the strut and spring assembly top mount retaining bolts.

Disassembly and Assembly > < Lower Arm Ball Joint