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303-01A Engine - 1.6L Duratec-16V (Sigma)|Description and Operation > < Bearing Inspection

C-MAX 2003.75 (06.2003-)

Engine - 1.6L Duratec-16V (Sigma) - Specifications C-MAX 2003.75 (06/2003-)

Engine Data - 1.4L

Description
Code ASDA/ASDB
Firing order 1-3-4-2
Bore 76.0 mm
Stroke 76.5 mm
Displacement 1388 cc
Compression ratio 11:1
Power output at 5700 rpm 59 kW (80 PS)
Torque at 3500 rpm 124 Nm
Maximum permissible engine speed continuous 6450 rpm
Maximum permissible engine speed intermittent 6800 rpm
Idle speed 750 rpm

Engine Data - 1,6L

Description
Engine code HWDA/HWDB
Firing order 1-3-4-2
Bore 79.0 mm
Stroke 81.4 mm
Displacement 1596 cc
Compression ratio 11:1
Power output at 6000 rpm 74 kw (100 PS)
Torque at 4000 rpm 151 Nm
Maximum permissible engine speed continuous 6450 rpm
Maximum permissible engine speed intermittent 6675 rpm
Idle speed 725 rpm
Maximum oil consumption 0.5 L / 1000 km

Oil pressure

Description bar
Oil pressure (minimum, oil temperature 80°C) at 800 rpm 1.0
Oil pressure (minimum, oil temperature 80°C) at 2000 rpm 2.5
Pressure relief valve opening pressure 4

Engine Oil Capacity - 1.4L

Description Liters
Initial fill including oil filter 4.25
Service fill including oil filter 3.80
Service fill excluding oil filter 3.50

Engine Oil Capacity - 1,6L

Description Liters
Initial fill including oil filter 4.5
Service fill including oil filter 4.1
Service fill excluding oil filter 3.75

Valve Clearance - 1.4L

Description mm
Valve clearance (engine cold), intake 0.17 - 0.23
Valve clearance (engine cold), exhaust 0.27 - 0.33

Valve Clearance - 1,6L

Description mm
Valve clearance (engine cold), intake 0.17 - 0.23
Valve clearance (engine cold), exhaust 0.31 - 0.37

Cylinder head

Description mm
Maximum distortion (mating face) 0.03

Crankshaft Dimensions

Description mm
Crankshaft end play 0.55 ± 0.25

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Ford Formula E SAE 5W-30 Engine Oil WSS-M2C913-B
Sealant, oil pan contact surface to oil seal carrier, oil pan to cylinder block, oil pan to oil pump WSE-M4G323-A4
Sealant, camshaft bearing cap to cylinder head WSK-M2G348-A2
Silicone grease ESE-M1C171-AA

Torque Specifications

Description Nm lb-ft lb-in
Starter motor cable retaining nut (8 mm) 12 9 -
Starter motor cable retaining nut (6 mm) 7 - 62
Ground cable to transaxle retaining bolt 47 35 -
Ground cable to cylinder block retaining bolt 20 15 -
Ground cable to wheelhouse retaining bolt (M8) 10 - 89
Ground cable to wheelhouse retaining bolt (M6) 8 - 71
Battery positive cable electrical connector retaining nut 12 9 -
Engine front mount bracket to cylinder block retaining bolts 55 41 -
Engine front mount retaining nuts 80 59 -
Engine front mount retaining bolts 90 66 -
Engine rear mount center retaining nut 148 109 -
Engine rear mount outer retaining nuts 48 35 -
Engine support insulator retaining bolts 80 59 -
Power steering line support bracket retaining bolts 25 18 -
Power steering pump retaining bolts 25 18 -
Air conditioning (A/C) compressor to A/C compressor bracket retaining bolt 25 18 -
Generator to cylinder block top rear and lower retaining bolts 47 35 -
Coolant pump retaining bolts 9 - 80
Coolant pump pulley retaining bolts 27 20 -
Oil pump to cylinder block retaining bolts 9 - 80
Oil pan to cylinder block retaining bolts a) - -
Oil level indicator tube bracket retaining bolt 4 - 35
Engine oil drain plug 28 21 -
Oil pump pickup pipe to cylinder block retaining bolts 9 - 80
Oil pressure switch 15 11 -
Cylinder head bolts a) - -
Valve cover retaining bolts a) - -
Intake manifold to cylinder head retaining bolts 18 13 -
Camshaft position (CMP) sensor 9 - 80
Timing belt rear cover retaining bolts 9 - 80
Timing belt upper cover to cylinder block retaining bolts 9 - 80
Timing belt lower cover to cylinder block retaining bolts 9 - 80
Timing belt tensioner two bolts fixing 20 15 -
Timing belt tensioner central bolt fixing 25 18
Spark plugs 15 11 -
Engine rear lifting eye retaining bolts 20 15 -
Coolant distribution housing retaining bolts 20 15 -
Ignition coil to coolant distribution housing 6 - 53
Camshaft bearing cap retaining bolts a) - -
Camshaft pulley retaining bolt 60 44 -
Crankshaft pulley retaining bolt a) - -
Crankshaft position (CKP) sensor bracket to cylinder block retaining bolts 9 - 80
Crankshaft rear seal carrier retaining bolts 9 - 80
Cylinder block blanking plug 20 15 -
Engine coolant temperature (ECT) sensor 18 13 -
Exhaust manifold studs 10 - 89
Exhaust manifold bolts and nuts 55 41 -
Flexible pipe nuts 51 38 -
Catalytic converter bracket bolts 25 18 -
Catalytic converter heat shield retaining nuts and bolts 10 - 89
Fuel rail to intake manifold 15 11 -
Knock sensor (KS) retaining bolt 20 15 -
Positive crankcase ventilation (PCV) cover retaining bolts 9 - 80
Thermostat housing retaining bolts 9 - 80
Flywheel retaining bolts a) - -
Transaxle retaining bolts 47 35 -
Intermediate shaft center bearing cap retaining nuts 25 18 -
Ground cable to inner fender 18 13 -
Crash box retaining bolts 40 30 -
Cross brace retaining bolts 30 22 -

a) Refer to procedure in this section.

303-01A Engine - 1.6L Duratec-16V (Sigma)|Description and Operation > < Bearing Inspection