ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Crankshaft Front Seal > < Intake Manifold
Engine - 1.6L Duratec-16V Ti-VCT (Sigma) - Valve Cover C-MAX 2003.75 (06/2003-)
In-vehicle Repair

Name
Specification
Silicone grease
ESE-M1C171-A 
WARNING:
WARNING:Do not smoke or use any kind of naked flame when working on or near any fuel-related components. Highly flammable vapors are always present and may ignite. Failure to observe this instruction can lead to injury.
  1. Disconnect the battery ground cable.
    For additional information, refer to: Batterie abklemmen (414-01, General Procedures).

2. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Positive crankcase ventilation (PCV) hose.
3
-
Exhaust camshaft adjuster solenoid switch connector
4
-
Disconnect the intake camshaft position (CMP) sensor connector
5
-
Disconnect the exhaust camshaft position (CMP) sensor connector

 
Item
Part Number
Description
6
-
Intake camshaft adjuster solenoid switch connector bolt
7
-
Intake camshaft adjuster solenoid switch
8
-
Exhaust camshaft adjuster solenoid switch connector bolt
9
-
Exhaust camshaft adjuster solenoid switch
11

3. To install, reverse the removal procedure.

  1. Initialize window operating motor.
    For additional information, refer to: Motor - elektrischer Fensterheber initialisieren (501-11, General Procedures).

Removal Details

Item 11 : Cylinder head cover

  1. Remove the cylinder head cover bolts.

Installation Details

Item 11 : Cylinder head cover

  1. NOTE:
    NOTE:Install new cylinder head cover gasket as necessary.
    Tighten the bolts in the sequence shown, in three stages.
    • Screw in bolt 1 by three to four turns.
    • Tighten bolts 1 to 13 to 3 Nm.
    • Tighten bolts 1 to 13 to 9 Nm.

Item 10 : Spark plug lead

  1. CAUTION:
    CAUTION:Use suitable blunt object to avoid damaging the spark plug connector seal. Coat the inside of the spark plug connector with silicone grease to a depth of 5 - 10 mm.
    Clip the spark plug lead to the cylinder head cover.

Item 2 : Intake camshaft adjuster solenoid switch connector

  1. Clip the wiring harness to the cylinder head cover.

Crankshaft Front Seal > < Intake Manifold