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In-vehicle Repair|Removal > < Crankshaft Rear Seal

C-MAX 2003.75 (06.2003-)

Engine - 1.8L Duratorq-TDCi (Lynx) Diesel - Oil Pump C-MAX 2003.75 (06/2003-)
In-vehicle Repair

Special Tool(s)

Universal Flange Holding Wrench

205-072

Remover, Crankshaft Seal

303-293

Locking Tool, Flywheel

303-393

Aligner, Oil Pump

303-652
Materials
Name
Specification
Gasket Eliminator Sealant
WSK-M2G348-A5 

Removal

  1. Remove the timing belt.
    For additional information, refer to: Timing Belt (303-01E Engine - 1.8L Duratorq-TDCi (Lynx) Diesel, In-vehicle Repair).

  1. Using the special tool, remove the crankshaft pulley.
    • Discard the crankshaft pulley retaining bolt.

  1. Using the special tool, remove the crankshaft front seal.
    • Discard the crankshaft front seal.

  1. Remove the accessory drive belt idler pulley.

  1. Remove the fuel pump pulley.

  1. Remove the fuel pump seal retainer.
    • Discard the fuel pump seal retainer.

  1. Remove the timing belt rear cover.

  1. Remove the timing chain housing cover.
    • Discard the timing chain housing cover gasket.

Installation
  1. NOTE:
    NOTE:Install a new timing chain housing cover gasket.
    Using the special tool, install the timing chain housing cover.
    • Tighten the timing chain housing cover retaining bolts in the sequence shown in three stages.
    • Stage 1: Bolts 1 through 5: 10 Nm.
    • Stage 2: Bolt 6: 23 Nm.
    • Stage 3: Bolts 7 through 19: 10 Nm.

  1. Install the timing belt rear cover.

  1. NOTE:
    NOTE:Install a new fuel pump seal retainer.
    Install the fuel pump seal retainer.
    • Tighten the fuel pump seal retainer retaining bolts in the sequence shown.

  1. NOTE:
    NOTE:The fuel pump pulley is sealed to the fuel pump sprocket and the fuel pump pulley retaining bolts will require thorough cleaning before installation.
    Attach the fuel pump pulley to the fuel pump sprocket.
    • Apply sealant to the fuel pump pulley and to the outer edge of the fuel pump pulley retaining bolt holes.

  1. Install the fuel pump pulley.

  1. Install the accessory drive belt idler pulley.

  1. NOTE:
    NOTE:Install a new crankshaft front seal.
    Using the special tool, install the crankshaft front seal.

  1. NOTE:
    NOTE:Install a new crankshaft pulley retaining bolt.
    Using the special tool, install the crankshaft pulley.
    • Tighten the crankshaft pulley retaining bolt in two stages.
    • Stage 1: 100 Nm.
    • Stage 2: 180 degrees.
  1. Install the timing belt.
    For additional information, refer to: Timing Belt (303-01E Engine - 1.8L Duratorq-TDCi (Lynx) Diesel, In-vehicle Repair).

In-vehicle Repair|Removal > < Crankshaft Rear Seal