In-vehicle Repair Special Tool(s) | Installer, Valve Stem Seal 303-037 | | Compressor, Valve Spring 303-060 | | Adapter for 303-060 303-060-07 | | Adapter for 303-060 303-060-09 | | Pliers, Valve Stem Seal 303-390 | WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury. | -
Remove the camshafts. For additional information, refer to: Camshafts (303-01F Engine - 2.0L Duratorq-TDCi (DW) Diesel, In-vehicle Repair). | | -
Position the appropriate piston at top dead center (TDC). | 3. Remove the components in the order indicated in the following illustration(s) and table(s). 4. To install, reverse the removal procedure. Removal Details Item 1 : Camshaft followers | -
CAUTION:Keep the camshaft followers in order for installation. Remove the camshaft followers. | Item 2 : Valve collets | -
Using the special tools, remove the valve collets. | Item 3 : Valve spring retainer | -
CAUTION:Keep the valve spring retainers and the valve springs in order for installation. Remove the valve spring retainers. | Item 4 : Valve spring | -
CAUTION:Keep the valve springs in order for installation. Remove the valve springs. | Item 5 : Valve stem seal | -
Using the special tool, remove the valve stem seals. | Installation Details Item 6 : Valve | -
NOTE:Clean the valve with clean hypoid oil. Cover the valve collet grooves on the valve stem with a protective sleeve (valve shown removed for clarity). | Item 5 : Valve stem seal | -
NOTE:Install new valve seals. Using the special tool, install the valve seals. | | -
Remove the valve stem protective sleeve after the valve seals have been installed. | Item 2 : Valve collets | -
Using the special tools, install the valve collets. | |