ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Camshafts > < Crankshaft Front Seal
Engine - 2.0L Duratorq-TDCi (DW) Diesel - Valve Seals C-MAX 2003.75 (06/2003-)
In-vehicle Repair

Special Tool(s)

Installer, Valve Stem Seal

303-037

Compressor, Valve Spring

303-060

Adapter for 303-060

303-060-07

Adapter for 303-060

303-060-09

Pliers, Valve Stem Seal

303-390

WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.
  1. Remove the camshafts.
    For additional information, refer to: Camshafts (303-01F Engine - 2.0L Duratorq-TDCi (DW) Diesel, In-vehicle Repair).
  1. Position the appropriate piston at top dead center (TDC).

3. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
3
-
Valve spring retainer
See Removal Detail
4
-
Valve spring
See Removal Detail

4. To install, reverse the removal procedure.

Removal Details

Item 1 : Camshaft followers

  1. CAUTION:
    CAUTION:Keep the camshaft followers in order for installation.
    Remove the camshaft followers.

Item 2 : Valve collets

  1. Using the special tools, remove the valve collets.

Item 3 : Valve spring retainer

  1. CAUTION:
    CAUTION:Keep the valve spring retainers and the valve springs in order for installation.
    Remove the valve spring retainers.

Item 4 : Valve spring

  1. CAUTION:
    CAUTION:Keep the valve springs in order for installation.
    Remove the valve springs.

Item 5 : Valve stem seal

  1. Using the special tool, remove the valve stem seals.
    • Discard the seals.

Installation Details

Item 6 : Valve

  1. NOTE:
    NOTE:Clean the valve with clean hypoid oil.
    Cover the valve collet grooves on the valve stem with a protective sleeve (valve shown removed for clarity).

Item 5 : Valve stem seal

  1. NOTE:
    NOTE:Install new valve seals.
    Using the special tool, install the valve seals.
  1. Remove the valve stem protective sleeve after the valve seals have been installed.

Item 2 : Valve collets

  1. Using the special tools, install the valve collets.

Camshafts > < Crankshaft Front Seal