ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

303-03E Engine Cooling - 2.0L Duratorq-TDCi (DW) Diesel|Description and Operation > < Cooling Fan Motor and Shroud
Engine Cooling - 2.0L Duratorq-TDCi (DW) Diesel - Specifications C-MAX 2003.75 (06/2003-)

Lubricants, Fluids, Sealers and Adhesives

Description Specification
Motorcraft Super Plus antifreeze WSS-M97B44-D
Premium Cooling System Flush ESR-M14P7-A

Antifreeze

Specific gravity (providing no other additive is in the coolant) Approximate percentage of antifreeze (by volume) Remains fluid to Solidifies at
1.061 at +15°C 50% -25°C (-13°F) -37°C (-35°F)

Cooling System Refill Capacities

Description Liters
Cooling system and heater - Vehicles built up to 06/2004 9.01
Cooling system and heater - Vehicles built 07/2004 onwards 8.41

Cooling System Pressure Specification

Description Pressure kpa (psi)
Radiator pressure test 138 (20)
Coolant expansion tank cap release pressure 135 to 155 (19.6 to 22.5)

Torque Specifications

Item Nm lb-ft lb-in
Charge air cooler retaining bolts 5 - 44
Radiator support bracket retaining bolts 25 18 -
Charge air cooler intake pipe support bracket retaining bolts 8 - 71
Thermostat retaining bolts 6 - 53
Battery terminal clamp retaining nuts 6 - 53
Battery retaining strap retaining nuts 6 - 53
Battery tray retaining bolts 12 9 -
Battery tray support bracket retaining nuts 48 35 -
Battery tray support bracket retaining bolts 25 18 -
Turbocharger variable vain vacuum regulator support bracket retaining nuts 18 13 -
Thermostat housing retaining nuts and bolt 10 - 89
Engine coolant shutoff valve retaining bolts 6 - 53
Engine coolant pump retaining bolts 16 12 -
Windshield wiper arm retaining nuts 15 11 -
Catalytic converter retaining clamp 47 35 -
Catalytic converter retaining nuts 25 18 -
Catalytic converter support bracket retaining nuts 25 18 -
Turbocharger to turbocharger support bracket retaining bolt 30 22 -
Turbocharger support bracket retaining bolts 15 11 -
Turbocharger intake pipe retaining bolts 9 - 80
Coolant bypass pipe support bracket retaining bolt 9 - 80
Coolant bypass pipe retaining bolts 18 13 -

303-03E Engine Cooling - 2.0L Duratorq-TDCi (DW) Diesel|Description and Operation > < Cooling Fan Motor and Shroud