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Ford Workshop Service and Repair Manuals

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308-03A Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (iB5)|Description and Operation > < Clutch Slave Cylinder

C-MAX 2003.75 (06.2003-)

Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission (iB5) - Specifications C-MAX 2003.75 (06/2003-)

Lubricants, Fluids, Sealers and Adhesives

Description Specifications
High-temperature grease ESDM-1C220-A
Manual transmission fluid WSD-M2C200-C
Super DOT 4 brake fluid ESD-M6C57-A
Sealant, transaxle housing to clutch housing WSK-M2G348-A5
Sealant, fifth gear end cap WSE-M4G323-A4

Capacities

Description Litres
Manual transmission fluid (just below the level of the fluid filler plug) 2.3

Transaxle ratios

1.6L/1.8L
First gear 3.58
Second gear 2.04
Third gear 1.41
Fourth gear 1.11
Fifth gear 0.88
Reverse gear 3.62
Final drive 4.06

Shim thickness

Description mm
Measuring shim 3.8
Shim availability (in increments of 0.1 mm) 0.1 - 0.7

Fifth gear snap ring thickness

Description mm
Snap ring fifth gear 1.48

Torque Specifications

Item Nm lb-ft lb-in
Clutch slave cylinder retaining bolts 10 - 89
Selector gate retaining bolts 22 16 -
Crashbox retaining bolts 40 30 -
Transaxle housing retaining bolts 25 18 -
Fifth gear housing to transaxle housing retaining bolts 17 13 -
Selector mechanism to transaxle retaining bolts 22 16 -
Reversing lamp switch 12 9 -
Transaxle housing final drive cover retaining bolts 12 9 -
Transaxle to engine retaining bolts - Vehicles with 1.6L engine 47 35 -
Transaxle to engine retaining bolts - Vehicles with 1.8L engine 48 35 -
Engine support insulator to engine retaining bolt 80 59 -
Engine support insulator to subframe retaining bolts 80 59 -
Radiator support bracket retaining bolts 25 18 -
Engine and transaxle rear mount outer retaining nuts 48 35 -
Engine and transaxle rear mount center retaining nut 80 59 -
Starter motor retaining bolts 47 35 -
Exhaust flexible pipe retaining nuts 51 38 -
Engine and transaxle rear mount retaining bracket retaining bolts 148 109 -
Transmission fluid filler plug 35 26 -

308-03A Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (iB5)|Description and Operation > < Clutch Slave Cylinder