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Transaxle - 1.6L Duratorq-TDCi (DV) Diesel > < Halfshaft Seal RH

C-MAX 2003.75 (06.2003-)

Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75) - Transaxle—1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) C-MAX 2003.75 (06/2003-)
Removal

Special Tool(s)

Support Bar, Engine

303-290A

Adapter for 303-290A

303-290-03A

Adapter for 303-290A

303-290-13

Adapter for 303-290A

303-290-15
General Equipment
Transmission jack
Securing straps

Removal
  1. Remove the engine cover.
  1. Remove the air cleaner.
    For additional information, refer to: Air Cleaner - 1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (303-12 Intake Air Distribution and Filtering, Removal and Installation).
  1. Remove the battery tray.
    For additional information, refer to: Battery Tray - 1.6L Duratec-16V (Sigma)/1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (414-01 Battery, Mounting and Cables, Removal and Installation).
  1. Remove the headlamp assembly on both sides.
    For additional information, refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).

  1. Attach the special tool on both sides (right-hand side shown).
  1. Secure the radiator to the lock panel with cable ties.
  1. Remove the cooling fan motor and shroud.
    For additional information, refer to: Motor – Elektrolüfter und Verkleidung.

  1. Detach the gearshift cables from the selector mechanism.
    1. Press the selector cable catch and detach the selector cable from the selector lever.
    1. Press the gearshift cable catch and detach the gearshift cable from the gear lever.

  1. Detach the gearshift cables from the abutment.
    1. Release the selector cable by turning the catch counter-clockwise and detach from the abutment.
    1. Release the gearshift cable by turning the catch counter-clockwise and detach from the abutment.

  1. CAUTION:
    CAUTION:If brake fluid comes into contact with the paintwork, rinse off the affected areas with cold water without delay.
    CAUTION:
    CAUTION:Close off the clutch slave cylinder pipe to prevent fluid loss or dirt ingress.
    Detach the clutch slave cylinder pipe from the clutch slave cylinder.
    • Remove the spring clip.
    • Detach the clutch slave cylinder pipe from the bracket.

  1. Detach the reversing lamp switch connector.

  1. Detach the ground lead from the transmission.

  1. Remove the transmission upper bolts.
  1. Raise the vehicle.
    For additional information, refer to: Anheben mit Wagenheber /
    Anheben mit Hebebühne.

  1. Remove the engine undershield.

  1. Detach the radiator bracket on both sides (left-hand side shown).
    • Loosen the radiator bracket front bolt by three turns.
    • Remove the rear radiator bracket bolt.

  1. Detach the radiator bracket on both sides (right-hand side shown).
    • Loosen the radiator bracket front bolt by three turns.
    • Remove the rear radiator bracket bolt.
    • Move the radiator aside.

  1. Remove the engine support insulator.
  1. Remove the left-hand halfshaft.
    For additional information, refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
  1. Remove the right-hand halfshaft.
    For additional information, refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

  1. Detach the flexible pipe from the crossmember rubber insulators.

  1. Detach the flexible pipe from the catalytic converter.
    • Discard the gasket and retaining nuts.

  1. Disconnect the plug of the oil pressure switch.

  1. Detach the wiring harness bracket from the engine.

  1. Detach the starter motor from the engine.
    • Secure the starter motor to one side.

  1. Install the special tools.

  1. Install the special tools.
  1. Lower the vehicle.

  1. Remove the engine rear mounting retaining bolt.
    • Discard the bolt.

  1. Remove the engine rear mounting bracket (engine rear mounting shown removed for clarity).
  1. Raise the vehicle.
    For additional information, refer to: Anheben mit Wagenheber /
    Anheben mit Hebebühne.

  1. Lower the engine / transmission assembly using the special tools.

  1. Remove the transmission lower bolts.

  1. Remove the right-hand transmission bolts.

  1. Secure the transmission on the transmission jack using suitable retaining straps.

  1. Remove the left-hand transmission bolt.
  1. Support the transmission using the transmission jack and remove.

Transaxle - 1.6L Duratorq-TDCi (DV) Diesel > < Halfshaft Seal RH