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Floor Console > < 501-12 Instrument Panel and Console|Specifications
Instrument Panel and Console - Instrument Panel C-MAX 2003.75 (06/2003-)
Removal and Installation

Special Tool(s)

Pliers, Door Trim Removal

501-028A (43-001A)

General Equipment
Trolley jack
Materials
Name
Specification
Adhesive - Loctite 243
WSK-M2G349-A7
Vehicles built up to 10/2005
  1. Remove the passenger air bag module.
    For additional information, refer to: Passenger Air Bag Module - Vehicles Built Up To: 10/2005 (501-20B Supplemental Restraint System, Removal and Installation).
All vehicles
  1. Remove the floor console extension.
    For additional information, refer to: Floor Console Extension (501-12 Instrument Panel and Console, Removal and Installation).
Vehicles built 03/2007 onwards
NOTE:
NOTE:This step is only necessary if the vehicle is euipped with a center armrest.
  1. Remove the floor console side trim (on both sides).

  1. Remove the floor console.

  1. Remove the gearshift lever bracket.
Vehicles built 10/2005 onwards
WARNING:
WARNING:The supplemental restraint system (SRS) is active for a certain length of time after the power supply has been disconnected. Wait for a minimum of 3 minutes before disconnecting or removing any SRS components.
WARNING:
WARNING:Wear safety goggles.
WARNING:
WARNING:Do not use radio key code savers when working on the supplemental restraint system.
WARNING:
WARNING:Always carry a live air bag module with the bag and trim cover pointed away from the body.
WARNING:
WARNING:Live air bag modules must only be placed on work benches which have been ground bonded and with the trim cover facing up.
WARNING:
WARNING:Never probe the electrical connectors of air bag modules or any other supplemental restraint system component.
  1. Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

  1. Detach the glove compartment from the instrument panel.
    1. Remove the instrument panel lower panel.
    1. Remove the instrument panel outer trim panel.

  1. Remove the glove compartment.
    1. Disconnect the passenger air bag deactivation (PAD) switch electrical connector (if equipped).
    1. Disconnect the MP3 auxiliary connector electrical connector (if equipped).
    1. Disconnect the glove compartment lamp switch electrical connector.

  1. Remove the passenger air bag module support bracket.

  1. Disconnect the passenger air bag module electrical connector.
All vehicles
WARNING:
WARNING:When removing or installing the instrument panel, care must be taken not to scratch or damage the instrument panel surface.
  1. Remove the A-pillar trim panels.
    For additional information, refer to: A-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
  1. Remove the climate control assembly. For additional information, refer to: (412-04 Control Components)
    Climate Control Assembly - Vehicles With: Manual Temperature Control (Removal and Installation),
    Climate Control Assembly - Vehicles With: Automatic Temperature Control (Removal and Installation),
    Climate Control Assembly - Vehicles With: Digital Versatile Disc (DVD) Navigation System (Removal and Installation).
  1. Release the steering column locking lever and lower the steering column.

14. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Door check strap
3
-
Door (left-hand door shown)
See Removal Detail
4
-
In-vehicle crossbeam outer retaining bolts
See Removal Detail

 
Item
Part Number
Description
5
-
Instrument panel upper outer trim panels
6
-
Instrument panel upper inner trim panel
7
-
Instrument panel lower outer trim panel
8
-
Instrument panel lower panel
9
-
Steering column upper shroud
11
-
Headlamp switch
See Removal Detail
12
-
Outer register
See Removal Detail
13
-
Stowage compartment lid
See Removal Detail

 
Item
Part Number
Description
14
-
In-vehicle temperature sensor electrical connector (if equipped)
15
-
In-vehicle temperature sensor (if equipped)
16
-
Footwell trim panels
18
-
Steering column shaft to steering gear pinion retaining bolt
See Installation Detail
19
-
Steering column bracket retaining screws

 
Item
Part Number
Description
20
-
Front air ducts
21
-
Rear air duct
23
-
In-vehicle crossbeam inner retaining bolts
24
-
Instrument panel
See Removal Detail

15. To install, reverse the removal procedure.

Removal Details

Item 2 : Door hinge center retaining bolts

  1. CAUTION:
    CAUTION:Protect the door using a soft cloth to prevent damage.
    NOTE:
    NOTE:Remove both front doors.
    With the aid of another technician and a suitable trolley jack, support the door.

Item 3 : Door (left-hand door shown)

  1. Detach the electrical connector from the A-pillar (on both sides).

  1. Remove the front door (on both sides).
    • Disconnect the electrical connector.

Item 4 : In-vehicle crossbeam outer retaining bolts

  1. CAUTION:
    CAUTION:Do not fully remove the in-vehicle crossbeam outer retaining bolts.
    Loosen the in-vehicle crossbeam outer retaining bolts by two complete turns on both sides.

Item 10 : Instrument cluster

  1. Remove the instrument cluster retaining screws.

  1. CAUTION:
    CAUTION:Make sure the instrument cluster lens is protected by a clean cloth. Failure to follow this instruction may result in damage to the instrument cluster.
    Using the special tool, detach the instrument cluster from the instrument panel.

  1. CAUTION:
    CAUTION: Make sure the instrument cluster lens is protected by a clean soft cloth. Failure to follow this instruction may result in damage to the instrument cluster lens.
    Disconnect the electrical connector and remove the instrument cluster.
    1. Press the locking tang.
    1. Detach the self locating electrical connector.

Item 11 : Headlamp switch

  1. Remove the headlamp switch.
    1. Disconnect the electrical connector.
    1. Release the retaining clips.

Item 12 : Outer register

  1. Remove the outer register on both sides (left-hand side shown).
    • Release the retaining clips.

Item 13 : Stowage compartment lid

  1. Open the stowage compartment lid to gain access to the instrument panel retaining screws.

Item 17 : Gearshift lever mounting bracket

  1. Disconnect the ground cable from the gearshift lever mounting bracket.

  1. Detach the wiring harness from the gearshift lever mounting bracket.

  1. Detach the gearshift lever from the gearshift lever mounting bracket and position to one side.

  1. Remove the gearshift lever mounting bracket.
    • Remove the retaining bolts on both sides (left-hand side shown).

Item 22 : Central junction box

  1. Detach the central junction box from the in-vehicle crossbeam.

Item 24 : Instrument panel

  1. Remove the instrument panel.
    1. Move the top of the instrument panel rearwards to gain access to three retaining screws.
    1. Remove the retaining screws.

  1. NOTE:
    NOTE:This step is only necessary when installing a new component.
    Remove the passenger air bag module (if equipped).

Installation Details

Item 18 : Steering column shaft to steering gear pinion retaining bolt

WARNING:
WARNING:Install a new steering column shaft to steering gear pinion retaining bolt. Failure to follow this instruction may result in personal injury.

Item 2 : Door hinge center retaining bolts

  1. Apply a coating of adhesive to the door hinge center retaining bolts.

Floor Console > < 501-12 Instrument Panel and Console|Specifications