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501-28 Roof Sheet Metal Repairs|Specifications > < Front Side Member and Fender Apron Panel LH

C-MAX 2003.75 (06.2003-)

Roof Sheet Metal Repairs - Roof Panel C-MAX 2003.75 (06/2003-)
Removal and Installation

  1. Replacement Parts
    • Roof panel

Removal

  1. General Notes
    • Required removal operations: Windshield, side windows, tailgate, headliner, interior trim panels and rear lights.

  1. NOTE:
    NOTE:Heat the roof panel bonded areas from the outside before removal.
    Roof panel
    • Mill out the spot welds.

Installation

NOTE:
NOTE:Before resistance spot welding of body panels with a total panel thickness of 3 mm and greater, the welding equipment instructions contained in sub-section 501-25A must be followed.
  1. Roof panel
    • Drill holes for puddle welding.

  1. Prepare the bonded areas.
    • Apply single-component PU glass adhesive.

  1. Fit the roof panel and weld in place.
    1. Resistance spot weld.
    1. Puddle weld.

501-28 Roof Sheet Metal Repairs|Specifications > < Front Side Member and Fender Apron Panel LH