Crown Victoria V8-4.6L SOHC VIN 6 (1996)
Fuel Line Coupler: Service and Repair
Steel Push Connect
This fitting consists of a body, spacers, O-rings and a retaining clip. The clip locks the fitting to its mating tube juncture. The following methods are to
be followed to disconnect the fitting:
SET-UP STEPS:
1. Inspect visible internal portion of fitting for dirt accumulation. If more than a light coating of dust is present clean the fitting before disassembly.
NOTE: If necessary, drain fuel tank.
2. Some adhesion between the seals in the fitting and the tubing will occur with time. To separate, twist the fitting on the tube, then push and pull the
fitting until it moves freely on the tube.
REMOVAL
1. To disengage the tube from the fitting, snap the Fuel Line Disconnect Tool T90T-9550-B 5/16 inch (Gray) and T90T-9550-C 3/8 inch (Blue) or
equivalent with either tab on the fuel line-to be disconnected.
2. Push the disconnect tool into the connector to release the internal locking fingers.
NOTE: Only moderate effort is required if the tube has been properly disengaged. Use hands only.
3. Separate fuel line from the connector. Remove disconnect tool.
4. After disassembly inspect and clean the tube end sealing surface. Tube end should be free of scratches and corrosion as they result in path for fuel
leakage. Inspect the inside of the fitting for any internal parts such as O-rings and spacers that may have been dislodged from the fitting. Replace
any damaged connector.
NOTE: Some fuel tubes have a secondary bead which aligns with the outer surface of the clip. These beads can make tool insertion difficult.
INSTALLATION
1. Install new connector/hose tube assembly if damage was found.
2. Before installing fitting on the tube, wipe tube end with a clean cloth. Inspect the inside of the fitting to ensure it is free of dirt and/or obstructions.
3. To install the fitting onto the tube, align the fitting and tube axially and push the fitting onto the tube end. When the fitting is engaged, a definite
click will be heard. Pull on fitting to ensure it is fully engaged. Applying a light coat of engine oil to the tube end will ease assembly.
