| Specifications Differential Gear Sets / Ratios | Saloon | C / 4,27 | C / 4,27 | A / 4,27 | B / 3,82 | C / 3,82 | | Estate | A / 4,27 | C / 4,27 | A / 4,27 | C / 4,27 | C / 3,82 | | Express | A / 4,27 | A / 4,27 | A / 4,27 | ‐ | ‐ | | First gear | 3,58 | 3,58 | 3,15 | | Second gear | 2,04 | 1,91 | 1,91 | | Third gear | 1,32 | 1,28 | 1,28 | | Fourth gear | 0,95 | 0,95 | 0,95 | | Fifth gear | 0,76 | 0,76 | 0,76 | | Reverse gear | 3,62 | 3,62 | 3,62 | | Speedometer drive worm wheel | 21 | 21 | 21 | | Speedometer drive pinion | 19 | 19 | 19 | Measuring and Adjusting Shims (in mm) | Measuring shim | 3,8 | | Shim availability (from ‐ to) | 0,1 ‐ 1,1 | | Type | Single plate dry clutch | | Operation | Cable | | Clutch pedal adjustable free travel (LHD) | 145 + 5 mm | | Clutch pedal adjustable free travel (RHD) | 150 + 5 mm | Clutch disc diameter (in mm) | Saloon | 190 | 190 | 190 | 220 | 220 | | Estate | 190 | 190 | 190 | 220 | 220 | | Express | 190 | 190 | 190 | 220 | 220 | | Ford EP transmission fluid (SAE 80) | SQM‐2C9008‐A | | High‐temperature grease | ESDM‐1C220‐A | | Universal sealer (Hylomar) | ESEE‐M4G1008‐A | | Manual transmission | 3,1 Litres | | Filling level | 5‐10 mm below the level check hole. | | Transmission to engine | 44 | 32 | | Rear right engine mounting bracket to transmission | 50 | 37 | | Rear left engine mounting bracket to engine mounting | 70 | 51 | | Strut to bracket, rear left‐hand engine mounting | 49 | 36 | | Strut to bracket, rear right‐hand engine mounting | 69 | 51 | | Rear left‐hand engine mounting to side member | 70 | 52 | | Reinforcing brace to engine | 45 | 33 | | Reinforcing brace to transmission | 40 | 30 | | Right‐hand crossbrace to engine | 44 | 32 | | Crossbrace to rear right‐hand engine mounting bracket | 70 | 52 | | Shift rod stabiliser to transmission | 55 | 41 | | Gearshift mechanism to body | 10 | 7 | | Shift rod to transmission | 23 | 17 | | Exhaust bracket to transmission | 40 | 30 | | Starter motor to transmission | 40 | 30 | | Ground lead to transmission | 24 | 18 | | Suspension arm to spindle carrier | 70 | 52 | | Track rod to spindle carrier | 26 | 19 | | Stabiliser bar connecting link to suspension strut | 47 | 35 | | Rear exhaust pipe to catalytic converter | 47 | 35 | | Check/filler plug for transmission fluid | 27 | 20 | | | | | Transmission ‐ dismantle and assemble | | | | Clutch release lever clamp bolt | 25 | 18 | | Transmission housing halves, from transmission side to clutch side | 33 | 24 | | Crown wheel to differential | 117 | 86 | | Selector block to main selector shaft | 14 | 10 | | Mounting block to clutch housing | 22 | 16 | | Gate to clutch housing | 26 | 19 | | Fifth gear housing to transmission housing | 13 | 10 | | End cover | 12 | 9 | | Selector finger to fifth gear selector shaft | 17 | 13 | | Selector shaft detent mechanism | 28 | 21 | | Reversing light switch | 18 | 13 | | Clutch release lever to release fork | 25 | 18 | | Actuating lever retaining plate | 22 | 16 | |
