Expedition 2WD V8-5.4L (2009)
Brake Pedal Assy: Service and Repair
Brake Pedal and Bracket
NOTE: Adjustable brake pedal and bracket shown, fixed brake pedal and bracket similar.
Removal and Installation
Adjustable pedal vehicles
1. NOTICE: The brake pedal and the accelerator pedal must be in the same position when installing a new cable or a new pedal. The pedals
must be all the way forward or all the way rearward or damage to components may occur.
Disconnect the accelerator pedal-to-brake pedal cable from the adjustable brake pedal gear set.
All vehicles
2. NOTICE: Do not service the brake pedal or brake booster without first removing the stoplamp switch. This switch must be removed with
the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to
remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.
Remove the stoplamp switch.
3. NOTE: An 11 mm, 12-point socket or wrench can be used to compress the 2 tabs on the brake pedal arm pin.
Remove the brake pedal arm pin and disconnect the brake booster push rod from the brake pedal arm.
4. Remove the bulkhead sound insulator.
5. Remove the 4 brake pedal bracket nuts.
