Expedition 2WD V8-5.4L (2009)
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Support the caliper using mechanic's wire.
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Remove and discard the 2 brake caliper guide pin bushings.
7. Remove the 2 brake caliper anchor plate bolts and the anchor plate.
Installation
1. Position the brake caliper anchor plate and install the 2 anchor plate bolts.
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Tighten to 200 Nm (148 lb-ft).
2. NOTICE: Do not apply lubricant to guide pin threads or incorrect tightening of the guide pins may result.
Install new brake hardware as follows:
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Apply the specified lubricant to the inside of the guide pin bushings.
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Install the guide pin bushings into the caliper bores.
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Install the guide pins into the bushings.
3. NOTE: Make sure that the inner brake pad retaining springs are correctly seated onto the brake caliper anchor plate.
Position the brake caliper assembly onto the anchor plate.
4. Install the 2 brake caliper guide pin bolts and the 2 bushing caps.
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Tighten the bolts to 55 Nm (41 lb-ft).
5. Rotate the outer brake pad upper and lower retaining springs until they are correctly seated on the anchor plate.
6. Install the anchor housing spring using the following procedure:
1. Insert the tab of the spring into the brake caliper cavity.
2. Twist the tab into the cavity.
7. NOTE: LH anchor housing spring shown, RH similar.
Rotate the anchor housing spring and position the upper portion onto the anchor plate.
