Expedition 2WD V8-5.4L (2009)
NOTE: The auxiliary evaporator inlet and outlet lines are not supplied together as an assembly for Expedition or Navigator vehicles. The auxiliary
evaporator inlet line and outlet line are each installed from the factory as one-piece assemblies. The replacement parts are supplied as separate kits
containing multiple-piece lines for ease of installation.
NOTE: The auxiliary evaporator inlet and outlet lines for Expedition EL or Navigator L vehicles are installed from the factory as a single one-piece
assembly including both lines. The replacement part is supplied as a multiple-piece kit for ease of installation.
NOTE: For Expedition or Navigator vehicles, the following procedure can be used to remove and install one or both the auxiliary evaporator inlet and
auxiliary evaporator outlet lines. If only one auxiliary evaporator line is to be removed and installed, cut or disconnect only the desired line at the
specified points within the procedure. For Expedition EL or Navigator L vehicles, both lines must be removed.
All vehicles
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Recover the refrigerant.
3. NOTE: If only one auxiliary evaporator line is to be removed, disconnect only the desired line.
Remove the auxiliary evaporator outlet and inlet line front fitting nut(s) and disconnect the fitting(s).
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Discard the O-ring seals and gasket seals.
4. Remove the spare tire.
5. Remove the RH front wheel and tire.
6. Remove the RH fender splash shield.
7. Working through the RH fender well opening, remove the front auxiliary line bracket nut and the front auxiliary line bracket.
8. Working through the RH fender well opening, remove the RH catalytic converter heat shield front bolt.
Expedition or Navigator only
9. NOTE: Both A/C fittings must be disconnected even if only one line is to be removed.
Disconnect the auxiliary evaporator outlet and inlet line rear fittings.
-
Discard the O-ring seals.
Expedition EL or Navigator L only
10. Remove the RH rear wheel and tire assembly.
11. Remove the auxiliary evaporator outlet and inlet line rear fitting nut and disconnect the fitting.
-
Discard the gasket seals.
All vehicles
12. Remove the muffler.
13. Remove the 3 spare tire carrier splash shield bolts and the spare tire carrier splash shield.
14. Remove the 3 muffler heat shield bolts and the heat shield.
