Expedition 2WD V8-5.4L (2009)
Fuel Gauge Sender: All Technical Service Bulletins
Fuel System - Lower Than Expected Fuel Fill Capacity
TSB 09-11-7
06/15/09
LONG WHEEL BASE (LWB), LOWER THAN
EXPECTED FUEL FILL CAPACITY - BUILT BEFORE
4/10/2009
FORD:
2007-2009 Expedition
LINCOLN:
2007-2009 Navigator
ISSUE
Some 2007-2009 Expedition and Navigator long wheel base (LWB) vehicles built before 4/10/2009, may encounter the amount of fuel needed to fill the
fuel tank may be lower than expected. This may be encountered when the distance to empty (DIE) states 50 miles or lower to empty, or the fuel gauge
reads lower than 1/8 tank of fuel prior to refueling.
ACTION
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
Ask the customer the following questions.
1. Does the customer refill the fuel tank with the engine off?
a. No - Retest the vehicle with engine off before proceeding, if concern does not occur, this procedure does not apply.
b. Yes - Go to Step 2.
NOTE
SOME CREDIT CARDS HAVE PRESET LIMITS ON THE DOLLAR AMOUNT AVAILABLE FUEL TRANSACTION. THE PUMP WILL
SHUT OFF AT THIS LIMIT. THIS LIMIT MAY BE IN THE RANGE OF $50 TO $75.
2. Does the customer refill the fuel tank until 1 to 3 gas pump automatic shutoffs?
a. Yes - Go to Step 3.
b. No - Retest the vehicle using the gasoline pump automatic shutoff function before proceeding, if concern does not occur, this procedure does not
apply.
3. Replace the fuel delivery module (FDM) using the Workshop Manual, Section 310-01 with certified stock. Check for a blue pen marking near the
gray fuel supply port on the sender flange.
Parts Block
WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
IMPORTANT: Warranty coverage limits/policies are not altered by a TSB. Warranty coverage limits are determined by the identified causal part.
OPERATION
DESCRIPTION
TIME
091107A
2007-2009 Expedition,
1.8 Hrs.
Navigator: Replace The
Fuel Delivery Module (Do
