Explorer 2WD V6-245 4.0L (1994)
Steering Gear: Service and Repair
Removal
1. Disconnect the pressure and return lines from the steering gear. Plug the lines and the ports in the gear to prevent entry of dirt.
2. Remove the upper and lower steering gear shaft U-joint shield from the flex coupling. Disconnect the flex coupling at the steering gear by
removing the bolt.
3. Raise the vehicle and remove the Pitman arm attaching nut, and washer.
4. Remove the Pitman arm from the sector shaft using Tool T64P-3590-F, Pitman Arm Remover. Remove the tool from the Pitman arm.
CAUTION:
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Do not damage the seals.
5. Support the steering gear, and remove the steering gear attaching bolts.
6. Work the steering gear free of the flex coupling. Remove the steering gear from the vehicle.
Disassembly
CAUTION:
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Uses clean workbench and tools.
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Thoroughly clean the exterior of the gear with solvent and drain off excess hydraulic fluid, if, necessary.
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Handle all parts carefully to avoid nicks, burrs:, scratches and dirt.
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Do not use solvent on seals.
