Explorer 2WD V6-245 4.0L (1994)
Clutch Disc: Service and Repair
REMOVAL
1. Disconnect battery ground cable, then the clutch master cylinder from clutch pedal.
2. Raise and support vehicle, then remove starter.
3. Disconnect hydraulic coupling at transmission with coupling disconnect tool No. T88T-70522-A or equivalent by sliding white plastic sleeve
toward slave cylinder and tugging on tube.
4. Remove transmission. If original components are to be reinstalled scribe pressure plate/cover and fly wheel for assembly reference.
Exploded View Of Clutch Assembly
5. Loosen pressure plate and cover attaching bolts evenly until pressure plate springs are completely expanded, then remove bolts.
6. Remove pressure plate, cover assembly, and clutch disc from flywheel. Remove pilot bearing, if required.
INSTALLATION
1. Reverse procedure to install, noting the following:
a. Before tightening pressure plate bolts, insert clutch alignment tool No. T74P-7137-k or equivalent into clutch pilot bearing hole. Ensure clutch
disc is properly aligned on flywheel.
Pressure Plate Tightening Sequence
