Explorer 2WD V6-245 4.0L SOHC VIN E EFI (1997)
4. Use a drive pinion bearing adjustment shim as a gauge for shim selection.
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The pinion bearing adjustment shim is checked between the gauge block and the gauge tube.
NOTE:
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Drive pinion bearing adjustment shims must be flat and clean.
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A slight drag should be felt for correct shim selection. Do not attempt to force the pinion shim between the gauge block and the gauge tube.
This will minimize selection of a pinion shim thicker than required, which results in a deep tooth contact in final assembly of integrate rear
axle assemblies.
5. Remove Pinion Depth Gauge Set from the axle housing.
6. Use press and Pinion Bearing Cone Replacer to press the differential pinion bearing until it is firmly seated on the pinion and pinion shim.
NOTE: The same pinion bearing used in this procedure must be used in the final axle assembly.
7. Place a new collapsible spacer on the pinion shaft against the pinion stem shoulder.