Explorer 2WD V8-4.6L VIN 8 (2006)
WARNING: Use of any other than approved DOT 3 brake fluid will cause permanent damage to brake components and will render the
brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If
brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink
water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with
water.
1. Check the brake fluid level in the brake master cylinder reservoir.
^
If required, remove the fluid until the brake master cylinder reservoir is half full.
2. With the vehicle in NEUTRAL, position it on a hoist.
3. CAUTION: Do not pry in the caliper sight hole to retract the pistons, as this can damage the pistons and boots.
CAUTION: Do not allow the brake caliper to hang from the brake hose or damage to the hose can occur.
Remove the 2 brake caliper bolts and position the caliper aside.
^
Support the caliper using mechanic's wire.
4. CAUTION: Install new brake pads if they are worn past the specified thickness above the metal backing plate or rivets. Install new brake pads in
complete axle sets.
^
Inspect the brake pads for wear and contamination.
5. Inspect the brake disc, machine or install a new front brake disc as necessary.
6. Remove the 2 brake pads.
^
Discard the brake pad clips.
Installation
1. NOTE: One brake disc pad kit contains the linings required for both sides.
Install the brake pad clips and brake pads.
2. CAUTION: Protect the piston and boots when pushing the caliper piston into the caliper piston bores.
If installing new brake pads, using a suitable tool and a worn brake pad, compress the disc brake caliper pistons into the caliper.
3. Position the brake caliper and install the 2 brake caliper bolts.
^
Tighten to 32 Nm (24 ft. lbs.).
4. Fill the brake master cylinder reservoir with clean brake fluid.
5. Test the brakes for normal operation.
